We been experimenting with fast inexpensive ways to create custom printed circuit boards at home. Here’s the process that seems to work the best.<\/p>\n
Step 1: laser print your layout on transparency film.<\/p>\n
<\/a><\/p>\n Step 2: Buy pre-treated photosensitive pc board:<\/p>\n <\/a><\/p>\n Step 3: Cut a piece of the pc board to size.<\/p>\n Step 4: Using a “safelight” that won’t expose the board (a 40W incandescent bulb), peel off the protective white layer:<\/span><\/p>\n <\/a><\/p>\n Step 5: Lay the pattern on the board (treated side up) and cover with an acrylic plate to hold it in place:<\/p>\n <\/a><\/p>\n Step 6: Expose under a UV photo lamp for 5-8 minutes.<\/p>\n Step 7: UV light makes the exposed parts of the board susceptible to removal using NaOH solution. Place in a NaOH bath until the pattern becomes clearly visible. In my experiment last night this took about 30 seconds. Immediately rinse in a water bath to remove excess NaOH. The bottle says 1 part concentrated solution to 7 parts water. I got better results with a ratio of 1:10:<\/p>\n <\/a>\u00a0<\/a><\/p>\n Step 8: Etch away the copper using equal parts 14% HCL and 3% H2O2. Takes 10-20 mins:<\/p>\n